Steps in the plastic recycling process
Collection: Either in “single stream” or as a dedicated plastics stream, they are collected along with other recyclable items and transported to a municipal recycling facility (MRF).
Sortation: At the MRF, plastics are separated from other recyclables through a series of ‘filters’ (infrared sensors, human sorters, magnets, and screens of different dimensions).
Baling: PET (#1) and HDPE (#2) are collected separately because they are the most valuable and easily identified. These fractions are compressed into cubes and sold to reprocessors. (This used to be predominantly Chinese companies)
Cleaning and shredding: The #1s and #2s are washed to remove food residue and labels, and shredded into flakes. The flakes are separated from each other using density (#1s sink, #2s float), and sold to another reprocessor.
From here, it varies significantly. PET flake can be used to make new bottles or clothing fibers. HDPE can be made into non-food products like trashcans, composite decking, or other low-grade products. Other fractions are increasingly finding use in specialty applications. In industry, recycled resin is commonly added into virgin (non-recycled) resin to make products.